Add PWA manifest, fix AI multi-coat pricing, and improve catalog lookup

- PWA: manifest.json + minimal service worker so iOS/Android persist camera
  permission after "Add to Home Screen"; theme-color and apple meta tags in layout
- PWA icons: 192x192 and 512x512 from transparent PCL logo; updated pcl-logo.png
- AI pricing: apply AdditionalCoatLaborPercent per extra coat on AI items,
  matching the calculated-item path (was ignoring extra coats entirely)
- AI wizard: live price recalc when coats are added/removed; session-expiry
  errors now show a clear "refresh and sign in" message instead of raw HTTP status;
  smooth-scroll to follow-up/results sections on AI response
- Catalog lookup: exclude SKUs already in company inventory from results;
  pass currentId on edit so own entry still appears; vendor-scoped search
  with cross-vendor fallback; result count shown in multi-match modal

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>

src/PowderCoating.Web/wwwroot/js/inventory-catalog-lookup.js

@@ -54,6 +54,8 @@
             const params = new URLSearchParams();
             if (searchTerm) params.set('q', searchTerm);
             if (manufacturer) params.set('vendor', manufacturer);
+            const currentId = smartBtn.dataset.currentId;
+            if (currentId) params.set('currentId', currentId);
 
             const resp = await fetch(`${LOOKUP_URL}?${params}`);
             if (!resp.ok) throw new Error(`HTTP ${resp.status}`);
@@ -358,7 +360,7 @@
           <div class="modal-dialog modal-dialog-scrollable">
             <div class="modal-content">
               <div class="modal-header py-2">
-                <h6 class="modal-title"><i class="bi bi-list-ul me-2"></i>Multiple matches — pick one</h6>
+                <h6 class="modal-title"><i class="bi bi-list-ul me-2"></i>${items.length} match${items.length !== 1 ? 'es' : ''} — pick one <span class="text-muted fw-normal small">(already in inventory excluded)</span></h6>
                 <button type="button" class="btn-close" data-bs-dismiss="modal"></button>
               </div>
               <div class="modal-body p-0">

src/PowderCoating.Web/wwwroot/js/item-wizard.js

@@ -935,7 +935,9 @@ async function _aiRecalcPriceAsync() {
     const sqft       = parseFloat(document.getElementById('ai_sqftOverride')?.value) || b.surfaceAreaSqFt;
     const minutes    = parseInt(document.getElementById('ai_minutesOverride')?.value)  || b.estimatedMinutes;
     const complexity = document.getElementById('ai_complexityOverride')?.value         || b.complexity;
-    const coatCount  = b.coatCount || 1;
+    // Use the actual step-3 coat count so the price preview reflects whatever the user
+    // added in the coating layers screen, not the coat count fixed at AI analysis time.
+    const coatCount  = (wz.data.coats || []).length || b.coatCount || 1;
 
     const recalcUrl = pageMeta.aiRecalcUrl || '/Quotes/AiRecalcPrice';
     const csrf = document.querySelector('input[name="__RequestVerificationToken"]')?.value || '';
@@ -1280,14 +1282,22 @@ async function aiAnalyze() {
             body: JSON.stringify(payload)
         });
         if (!resp.ok) {
-            throw new Error(`Server returned ${resp.status} ${resp.statusText}`);
+            if (resp.status === 401 || resp.status === 302 || resp.redirected) {
+                throw new Error('Your session has expired. Please refresh the page and sign in again.');
+            }
+            throw new Error(`Server error (${resp.status}). Please try again.`);
+        }
+        const contentType = resp.headers.get('Content-Type') || '';
+        if (!contentType.includes('application/json')) {
+            // Server returned HTML (e.g. login redirect) instead of JSON
+            throw new Error('Your session may have expired. Please refresh the page and sign in again.');
         }
         const result = await resp.json();
         aiHandleResult(result);
     } catch (err) {
         console.error('AI analyze error:', err);
         aiSetLoading(false);
-        aiShowError('Error: ' + err.message);
+        aiShowError(err.message);
     }
 }
 
@@ -1334,14 +1344,21 @@ async function aiSendFollowup() {
             body: JSON.stringify(payload)
         });
         if (!resp.ok) {
-            throw new Error(`Server returned ${resp.status} ${resp.statusText}`);
+            if (resp.status === 401 || resp.status === 302 || resp.redirected) {
+                throw new Error('Your session has expired. Please refresh the page and sign in again.');
+            }
+            throw new Error(`Server error (${resp.status}). Please try again.`);
+        }
+        const contentType = resp.headers.get('Content-Type') || '';
+        if (!contentType.includes('application/json')) {
+            throw new Error('Your session may have expired. Please refresh the page and sign in again.');
         }
         const result = await resp.json();
         aiHandleResult(result);
     } catch (err) {
         console.error('AI follow-up error:', err);
         aiSetLoading(false);
-        aiShowError('Error: ' + err.message);
+        aiShowError(err.message);
     }
 }
 
@@ -1363,6 +1380,9 @@ function aiHandleResult(result) {
         wz.ai.followUpQuestion = result.followUpQuestion || 'Can you provide more details?';
         renderStep(wz.step);
         document.getElementById('ai_followupAnswer')?.focus();
+        requestAnimationFrame(() => {
+            document.getElementById('ai_followupSection')?.scrollIntoView({ behavior: 'smooth', block: 'nearest' });
+        });
     } else {
         // Store result state and re-render step so elements are guaranteed fresh
         wz.ai.result = result;
@@ -1371,6 +1391,9 @@ function aiHandleResult(result) {
         wz.ai.phase = 'result';
         renderStep(wz.step);
         document.getElementById('ai_acceptError')?.classList.add('d-none');
+        requestAnimationFrame(() => {
+            document.getElementById('ai_resultsSection')?.scrollIntoView({ behavior: 'smooth', block: 'nearest' });
+        });
     }
 }
 
@@ -1488,6 +1511,8 @@ function addCoatRow() {
     if (!container) return;
     container.insertAdjacentHTML('beforeend', buildCoatRowHtml(i, coat));
     updatePowderNeeded(i);
+    // AI items: recalculate price preview so multi-coat surcharge is visible before saving
+    if (wz.itemType === 'ai') aiRecalcPrice();
 }
 
 const COAT_NAME_PRESETS = ['Primer', 'Base Coat', 'Mid Coat', 'Top Coat', 'Clear Coat'];
@@ -1699,6 +1724,8 @@ function removeCoatRow(i) {
         container.insertAdjacentHTML('beforeend', buildCoatRowHtml(idx, coat));
         restoreCoatRow(idx, coat);
     });
+    updateAllPowderNeeded();
+    if (wz.itemType === 'ai') aiRecalcPrice();
 }
 
 

src/PowderCoating.Web/wwwroot/manifest.json

@@ -0,0 +1,24 @@
+{
+  "name": "Powder Coating Logix",
+  "short_name": "PCLogix",
+  "description": "Powder coating shop management — jobs, quotes, inventory, and scheduling.",
+  "start_url": "/",
+  "display": "standalone",
+  "background_color": "#ffffff",
+  "theme_color": "#1A1A1C",
+  "orientation": "any",
+  "icons": [
+    {
+      "src": "/images/pwa-icon-192.png",
+      "sizes": "192x192",
+      "type": "image/png",
+      "purpose": "any maskable"
+    },
+    {
+      "src": "/images/pwa-icon-512.png",
+      "sizes": "512x512",
+      "type": "image/png",
+      "purpose": "any maskable"
+    }
+  ]
+}

src/PowderCoating.Web/wwwroot/sw.js

@@ -0,0 +1,8 @@
+// Minimal service worker — required for PWA installability.
+// No caching: all requests pass through to the network normally.
+// This exists solely so browsers recognize the site as installable,
+// which causes iOS/Android to persist camera permissions after "Add to Home Screen."
+
+self.addEventListener('install', () => self.skipWaiting());
+self.addEventListener('activate', e => e.waitUntil(self.clients.claim()));
+self.addEventListener('fetch', e => e.respondWith(fetch(e.request)));