From 8c30d5bf5aa416e4976308b624d464073cd6111b Mon Sep 17 00:00:00 2001
From: Scott Pouliot <spouliot@scppowdercoating.com>
Date: Wed, 6 May 2026 16:47:48 -0400
Subject: [PATCH] Restore IncludePrepCost pricing for catalog items with
 abnormal prep
MIME-Version: 1.0
Content-Type: text/plain; charset=UTF-8
Content-Transfer-Encoding: 8bit

The flag should default off (catalog DefaultPrice used as-is) but remain
functional so users can opt in when a job needs exceptional prep time
(e.g. 120-min outgassing vs. the typical 30 min baked into the catalog price).

Previous commit removed this entirely — restoring with correct default behavior.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
---
 .../Services/PricingCalculationService.cs           | 13 +++++++++++--
 1 file changed, 11 insertions(+), 2 deletions(-)

diff --git a/src/PowderCoating.Application/Services/PricingCalculationService.cs b/src/PowderCoating.Application/Services/PricingCalculationService.cs
index c86fef6..77c9de0 100644
--- a/src/PowderCoating.Application/Services/PricingCalculationService.cs
+++ b/src/PowderCoating.Application/Services/PricingCalculationService.cs
@@ -391,8 +391,17 @@ public class PricingCalculationService : IPricingCalculationService
             baseSubtotal = baseUnitPrice * item.Quantity;
             _logger.LogInformation("Catalog base: ${Price} × {Qty} = ${Base}", baseUnitPrice, item.Quantity, baseSubtotal);
 
-            // Catalog DefaultPrice is always the base — prep service labor is never added on top.
-            // PrepServices on catalog items are used for scheduling only, not pricing.
+            // Optionally add prep service labor for catalog items when the job requires abnormal
+            // prep time (e.g. 120-min outgassing on a part that normally takes 30). The flag
+            // defaults to false so the DefaultPrice is used as-is for typical jobs.
+            if (!item.IsAiItem && item.IncludePrepCost && item.PrepServices != null && item.PrepServices.Any())
+            {
+                var totalPrepMinutes = item.PrepServices.Sum(ps => ps.EstimatedMinutes);
+                var prepLaborCost = (totalPrepMinutes / 60m) * costs.StandardLaborRate;
+                baseSubtotal += prepLaborCost;
+                totalLaborCost += prepLaborCost;
+                _logger.LogInformation("Catalog item extra prep: {Min} min × ${Rate}/hr = ${Cost}", totalPrepMinutes, costs.StandardLaborRate, prepLaborCost);
+            }
 
             // Custom (non-inventory) powder coats must be purchased separately — add their material
             // cost on top of the catalog base price. Inventory powder is assumed baked into DefaultPrice.